Struggling to meet the escalating demands for premium cabinet storage solutions? ベネ offers top-tier cabinet hardware that not only enhances kitchen and bathroom aesthetics but also streamlines daily household chores. Our unwavering commitment to quality and innovation sets us apart as China’s leading supplier. Discover how Bene can elevate your product line.
Production Process
The production of cabinet storage hardware is crucial for enhancing organization, functionality, and safety in kitchens and homes. High-quality components ensure durability, meet health and environmental standards, and improve aesthetics. Please take a look at the production process in Bene.
1. Material Selection
The first stage of precision control involves rigorous raw material selection.
Bene ensures quality by selecting high-grade materials like 6063 aluminum and iron Q159.
We also use spectral analysis to verify material composition, ensuring products meet standards.
2. Design and Prototyping
- Sketching and 3D Modeling
Based on the requirements, designers draw sketches and use CAD software to create detailed design drawings or 3D models.
This not only helps visualize the product but also allows us to identify design flaws early on.
- Prototype Creation and Testing
We use technologies like 3D printing or CNC machining to create product prototypes and conduct functional tests and appearance evaluations. In which, the product is optimized before mass production.
3. Manufacturing Process
First up, we cut raw materials like metal sheets and rods into exact shapes using laser cutting, waterjet cutting, and sawing. This step is vital—getting it right means everything that follows will fit together perfectly.
Next, we use stamping machines to shape these cut materials into detailed designs. Stamping isn’t just about making cool shapes; it also boosts the strength and stability of the parts.
Then comes welding. We use MIG, TIG, and spot welding to join the parts into solid assemblies. How well we weld is crucial—strong, safe welds mean the final product is tough and reliable.
Finally, we drill precise holes and turn parts to exact specs. This step ensures every component fits and functions just right, completing the manufacturing process.
4. 表面処理
- Cleaning
A clean surface is essential for the adhesion of subsequent coatings.
Using methods like chemical cleaning, and sandblasting, we remove dirt and impurities from the material surfaces.
- Polishing
By using abrasives and polishing machines, we smooth and flatten the surfaces of the parts, improving their appearance. Polishing not only makes the product more aesthetically pleasing but also enhances its corrosion resistance.
5. Spraying and Electroplating
This is also called surface treatment in Bene. The process includes spraying and electroplating to ensure the quality of the product.
- Spraying
This process involves using polymer materials like polyester and epoxy resins to create a powder, which is then sprayed onto hardware surfaces. The result is a smooth, durable coating that’s resistant to wear, corrosion, and high temperatures..
- Electroplating
Bene uses electroplating to manage Cr3 in surface treatments.
This process involves dipping metal parts into a solution with Cr3 ions and applying an electric current.
This technique creates a consistent chromium layer on the surface, offering strong protection against rust, and wear, and improving both electrical and thermal conductivity.
品質管理
Quality control is vital for ensuring that products are safe, reliable, and meet high standards. It helps prevent defects, maintains consistency, and builds customer trust by delivering dependable and high-quality products. Here’s an overview of the process at Bene:
Raw Material Control
Quality is seen in the smallest detail. We start to control the precision of our products from the source of raw materials and the testing of raw materials.
Testing on materials:
- Spectrometer Testing: Confirm raw material type and nickel content
- Salt Spray Testing: The status of anti-corrosive capability
Machine Maintenance Control
Bene emphasizes daily cleaning and maintenance of the machines.
During production, we adjust machine performance as needed.
We control the temperature of oil filling and vacuum exhaust to prevent air bubbles from affecting machine operation and product size tolerance.
Production Process Inspection
Quality inspectors play a critical role during production, ensuring products meet standards.
They check for issues like missing, excessive, or incorrect welds that could affect product quality and safety.
Early detection and resolution of these issues help prevent defects and maintain high product quality.
Finished Product Inspection
After production, we inspect and test the finished product’s surface.
We check the tightness of welding interfaces and conduct environmental protection tests.
We use environmentally friendly plating and avoid materials with high lead content to meet environmental standards.
End Inspection
Bene follows a rigorous 135 quality control system throughout production. Our products are subject to a strict AQL quality control system, with three spot checks:
1. Hand mold spot check
2. Spot check before mass production
3. Spot check upon completion of production
Specialized and experienced QC staff manage the entire quality control process. We also perform a pre-shipment inspection to ensure customer satisfaction, issuing a report at the end of the inspection. Each year, we generate over 10,000 quality reports.
Overview of Bene
At Bene, we’re dedicated to providing top-notch cabinet storage hardware that simplifies daily life for housewives. Our commitment to quality is evident in every step of our process, from rigorous raw material testing and precise machine maintenance to thorough inspections before and after production. We use advanced techniques like food-grade powder coating and specialized treatments to ensure durability, safety, and environmental friendliness.
With over 17 years of experience, a state-of-the-art factory, and an ISO 9000 certification, Bene stands out for its quality and reliability. Partner with us for hardware that meets the highest standards and delivers exceptional performance.
Contact Bene today to discover how our hardware can elevate your offerings.
